Tools · Structural

Weld Sizing & Strength Calculator

Check a simple linear fillet weld's allowable capacity, or analyze an eccentrically-loaded weld group by the AISC elastic (weld-treated-as-a-line) method.

⚠ Disclaimer: Use at Your Own Risk This tool is provided "as is," for general engineering reference and educational purposes only, with no warranty of any kind. Allowable stress uses the AISC 360 ASD fillet weld provision (0.30×FEXX on the effective throat); it does not implement LRFD, base metal shear rupture/yield checks, or minimum/maximum weld size rules. The eccentric weld group tab uses the classical elastic (line) method only, evaluated at weld-segment endpoints; it does not implement the more accurate but iterative instantaneous-center-of-rotation (IC) method, which generally permits smaller welds. Both are simplified structural calculations, not a substitute for a licensed engineer's connection design. Jeffrium and Jeffrey Sowards assume no liability for decisions, designs, or outcomes based on this tool's output. Do not use these results as the sole basis for a structural connection design; verify independently. Use of this tool is entirely at your own risk.
Weld Geometry
Electrode / Allowable Stress

ASD allowable = 0.30 × FEXX, per AISC 360 Table J2.5.

Applied Load (optional)

Weld Capacity

t = 0.707a  ·  F = t × L × τ
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How it works

How fillet weld strength is calculated

A fillet weld fails in shear through its throat, the shortest distance from root to face. Capacity is the throat area times the allowable shear stress.

The math

Throatt = 0.707 · a
CapacityF = t · L · τ
Allowableτ = 0.30 · FEXX  (AISC 360, ASD)
a, Lleg size, weld length
FEXXelectrode strength, 70 ksi for E70
τallowable shear, 21 ksi for E70

Worked example

Given5/16 in fillet, 12 in long, E70 filler
Throatt = 0.707 × 0.3125 = 0.221 in
CapacityF = 0.221 × 12 × 21
Result55.7 kips  (4.64 kip/in)

Rule of thumb: with E70, every 1/16 in of leg carries 0.928 kip/in.

More detail

Eccentrically loaded weld groups

When the load doesn't pass through the weld group's centroid, such as a bracket on a column flange, the welds carry direct shear plus a twisting moment. The elastic method adds the two as vectors at each segment end and corner:

f = √[(Fx/L − M·y/J)² + (Fy/L + M·x/J)²]

For example, two 8 in vertical welds 6 in apart, with a 20 kip load 8 in from the centroid: J = 229.3 in³, M = 160 kip·in, and the critical corner sees 4.35 kip/in. That needs a 0.293 in leg, so a 5/16 in fillet works at 94% of capacity.

Elastic vs. instantaneous center method

The elastic method is conservative. AISC's instantaneous center (IC) method accounts for weld ductility and for transversely loaded fillets being up to 50% stronger. The AISC Manual's eccentric weld tables use it, and it usually allows a smaller weld. This calculator uses the elastic method only.

What this calculator doesn't check

Base metal shear rupture, minimum and maximum fillet sizes, LRFD, and fatigue.

References
  • AISC 360, Specification for Structural Steel Buildings, Section J2.
  • AISC, Steel Construction Manual, Part 8.
  • O.W. Blodgett, Design of Welded Structures, Lincoln Arc Welding Foundation, 1966.

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